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Coco Fiber
Coir fiber is
traditionally used to make fishnets
and bind together frames for houses.
Coir swells slightly when put in
water, so it used to be used for
binding and plugging the spaces
between planks on hulls of boats.
Marco Polo used coir to sew planks
together for ship building. The best
coir is used to make matting, rugs and
carpets. Lower grade coir is used to
make ropes, brushes and even household
doormats that most people in the UK
use every day to wipe their feet.
There are unlimited
possibilities when using coco
coir and coconut fiber :
Coco coir is a coarse fiber
extracted from the fibrous outer
shell of a coconut. Coir coconut
fiber are found between the husk
and the outer shell of a
coconut. The individual coconut
fiber cells are narrow and
hollow, with thick walls made of
cellulose. Coconut fiber is pale
when immature but later become
hardened and yellowed as a layer
of lignin is deposited on their
walls. There are two varieties
of coco coir and coconut fiber.
Brown coconut coir is harvested
from fully ripened coconuts. It
is thick, strong and has high
abrasion resistance. The coconut
fiber is relatively water-proof
and is one of the few natural
fibers resistant to damage by
salt water.
There are many
non-culinary uses for coconuts :
- Coconut water can be used
as an intravenous fluid.
- The coconut coir (the
fiber from the husk of the
coconut) is used in ropes,
mats, brushes, caulking boats
and as stuffing fiber; it is
also used extensively in
horticulture for making
potting compost.
- The leaves provide
materials for baskets and
roofing thatch.
- Palm wood comes from the
trunk and is increasingly
being used as an
ecologically-sound substitute
for endangered hardwoods. It
has several applications,
particularly in furniture and
specialized construction.
- Hawaiians hollowed the
trunk to form a drum, a
container, or even small
canoes.
- The husk and shells can be
used for fuel and are a good
source of charcoal.
- Dried half coconut shells
with husks are used to buff
floors. In the Philippines, it
is known as bunot.
Using
coco coir for topsoil is proving
to be more and more popular.
Coconut fiber has been used for
thousands of years. It was first
discovered as a growing media in
ancient India and China. Western
civilization for years has used
the fiber from the shell for
making twine, mats, and brooms.
But the pulp resembling peat
moss had not been looked at as
something to support plant
growth.
Amazingly, it did not find a
home for commercial growing
until the 1980's in Holland.
Dutch lily and rose growers
discovered how good it promoted
and supported root growth. When
used in hydroponics growing, it
was found to be superior to peat
moss. Coconut fiber was better
aerated and still held more
water. Unlike peat moss and bark
composts, Coco Coir did not
break down or compact.
Containers that had been filled
with coconut coir four years
previous were found to be at the
same level and consistency.
Dutch rose growers in the U.S.
and Canada were next to find
that this was the answer for
their new hydroponics support
media. Due to the foreign
competition, a new method had
been adopted to produce roses
that were as large as those
being imported from Ecuador and
Colombia. At first clay pebbles
were used, then following
suggestions and observations
from Europe, Coco Coir was
introduced. Trials using 100%
Coco Coir soon showed that this
was the ideal media for the
hydroponics growing method.
Coco coir is superior to peat
moss in both chemical nutrient
value and in physical
properties. Commercial growers
in Europe and the Middle East
have established positive
agronomic benefits of coconut
fiber use. Now, commercial
growers in North America have
begun to see increases in gains
from using coconut coir.
In addition, unlike peat moss,
the process of obtaining coconut
coir does not destroy natural
ecosystems, thereby making
coconut coir a natural,
renewable resource, and an
environmentally friendly
alternative to peat moss.
Coconut Coir and coconut
fiber have many uses and has
been shown to be an excellent
choice to help with common
agriculture problems .
Erosion Control Blankets
for Controlling Slope Erosions :
The
natural coconut coir material is
having a very good application
in erosion control blankets for
landscaping. The mesh of woven
coconut coir matting acts as
miniature dams and prevent the
seeds or seedlings which used to
be washed away by rain and wind
and facilitating the growth .The
netting breaks up run off from
heavy rains and dissipates the
energy of flowing water. Once
the growth of vegetation is
occurred the function of the
coir is over and the vegetation
will takeover the protection of
soil further. Coconut fiber also
promotes the growth of new
vegetations by absorbing water
and preventing the topsoil from
drying out Non-woven erosion
blanket protects the soil from
effective erosion and creating
microclimates and mulching
action. The blankets will be
much suited for dry lands and
low fertile soil. The
applications are road
embankments; rail embankments,
river embankments and hill slide
slopes.
Mulch Blankets :
Coconut coir due to its property
can retain moisture for longer
period. The coconut coir
non-woven or closely woven
matting acts as a filter
allowing the water to flow
across its plane as well as
separator. The mulch mats will
suppress the weeds and retain
moisture in the soil, which will
protect the roots from winter
frost and summer
scorching sun.
Use of Coconut Coir in
Agricultural Textiles :
Coconut Coir and Coconut fiber
being having the strong
characteristics of retention of
moisture is preferred for the
agricultural applications. It is
naturally resistant to rot,
moulds and moisture. To suit the
specific applications the coir
fiber can be used as thus or by
making a suitable product, which
adapts the specific needs.
Coconut fiber can be converted
to coir yarn and then to woven
mesh matting, which is used
mainly controlling soil erosion
and conditioning the soil. One
more conversion of coconut coir
is to coir non-woven which is
also used for controlling soil
erosion and conditioning the
soil by more ground cover and
soil retention. Non woven
coconut fiber is used in the
manufacture of basket liners,
mulching mats, grow sticks,
cultivation mats for plants,
roof green applications,
portable lawn or instant lawn
and
many more applications. The
coconut fiber is also used for
coco logs and coco beds for
shore protection and stream
banks.
Natural Coconut Fiber
Sheet
For centuries,
people of different races and cultures
have been using the outer layer of
trees for bedding purposes. Today,
simple bedding is no more acceptable
by city folk; replacing them is the
multi layers spring bedding. However
poor ventilation, cleaning hassle and
unbalance support of multi layers
spring bedding is still a problem in
today modern living, causing various
sleep-related illnesses. natural
coconut fiber to produce mattresses,
hospital multi-usage patient beds,
sofas, car cushions, etc which
diminishes all the problems mentioned
earlier, enables sound and comfortable
sleep and reduces sleep-related
illnesses. Products made of natural
coconut fiber have a life span of
between 20 to 25 years
Coco
fiber
production Process

We collect coconut coir from farmer
and wetted it by water. By conveyor,
coconut coir
come into machine of decorticator /
fiber separator, afterwards coconut
fiber filtered with Sifting Machine,
to dissociate Fiber and dirt of coco
fiber (obtained [by] 30% Coco fiber
and 70% coco peat). Afterwards coco
fiber which have been filtered put
into Rotary Drying Oven use conveyor
to ensure that rate irrigate from the
coco fiber below/under 15%. Usually
can below /under 12% depended from
Relative Humidity. For that coco fiber
wrapped with plastic so that water
rate don’t increase. With low water
rate it will free from mushroom.
Afterwards coco fiber which have run
dry we put it into Bale press with
pressure 200 - 220 ton to get weighing
coco fiber 100 - 120 kg / bale
(dimension: 1100 x 400 x 700 mm). We
use steel wire to fasten this coco
fiber.
FUNCTION OF
COCONUT FIBER
There are several
function of coconut fiber:
This Coconut
Fiber can be used to reforestation the desert field, for mattress
for old people which cannot wake up
from bed, where mattress of coco fiber
able to circulate air so that not
damp. Besides this, coconut fiber also
can be exploited for the making of car
chair, motorbike chair. Toyota Avanza
and Xenia is one of the consumer of
coco fiber that coco fiber as coat of
car chair. Besides this coco fiber
also can be used as raw material for
vest anti bullet. When using coco
fiber, weight of vest decreasing from
9 kg become 3 kg and price and also
can be sold cheaper than before.
Professor from Malaysia have tried
shoot it using 9 mm calibre bullet
with 5 meter distance and this vest
don’t penetrate bullet. Besides this
coco fiber also can be used for the
coco fiber board, coco fiber pot,
coco fiber paper, tray egg coco fiber.
PRODUCTION CAPACITY:
10 – 12 ton/shift OR
300 – 900 ton/month
PRODUCTION TIME:
1 Month after Down
Payment received.
SPECIFICATION:
Mixed
fiber (Bristle and mattress fiber)
Length below 3 inch
20%, upper 3inch 80%
Moisture : Below 15%
depend of Relative Humidity
Impurities : Below 3%
Color :
Golden Brown
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Coco
Fiber
Coco
fiber
or
Coconut
Coir
Fiber
are
natural
fiber
taken
from
coconut
husk
then
cleaned
and
compressed
into
bales
mostly
used
as
raw
material
for
Car
Seat
filler,
Furniture,
Car
Dashboard,
Geo-Textile,
Erosion
Control,
Rope,
Packaging,
etc.
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Coco
peat
Coco
peat
is
the
'coir
fiber
pith'
or
'coir
dust'
produced
as
a
bi-product
when
coconut
husks
are
processed
for
the
extraction
of
the
long
fibers
from
the
husk.
Coco
peat
is
the
binding
material
that
comes
from
the
fiber
fraction
of
the
coconut
husk.
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Nata
de
Coco
The
‘nata’,
when
formed,
is
cooked
in
thick
sugar
syrup
and
often
served
with
fruit.
It
is
believed
to
be
composed
mainly
of
polysaccharides,
probably
dextrose,
and
to
be
cellulous
in
nature.
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White
Copra
Copra
is
mainly
used
for
oil
extraction
and
which
is
further
processed
into
many
different
product
such
as
cooking
oil,
biodiesel
and
oleo
chemical
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